Behind the Scenes at a Press Run

A few weeks ago, before ‘Dinosaurs’ of the Deep was in its current hardcover form, I scored a thrill by watching the book roll off the presses at the Friesens plant in Altona, Manitoba.

The Friesen plant is a huge place.
The Friesens plant is a huge place.
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Stacks of paper…stacks of covers…. all set to go

I had never seen this end of the publishing operation before, and I was amazed at the complexity of the process. Then again the pros at Friesens made it all seem easy.

The Man Roland machine cranks out full panels at an amazing rate. Check out the video below...memorizing!
The Man Roland machine cranks out full panels at an amazing rate. Check out the video below…memorizing!
One panel = 24 pages on one side
One side from a sheet off the Man Roland equals 24 pages in the book or 48 pages when you count the 24 pages printed on the back sideI

Each panel is checked for colour and accuracy, and then signed off by the publisher before the run continues.

Turnstone's publisher Jamis Paulson signs the first panel giving approval for the run to continue.
Turnstone’s publisher, Jamis Paulson, signs the first panel giving approval for the run to continue.
Now we're good to go!
Now we’re good to go!

The cover looks amazing, thanks to the vivid illustration by Julius Cstonyi, a world renowned paleoartist.

Aaron, our Friesen guide, discusses the finer points of the cover with Jamis Paulson, Turnstone's publisher.
Aaron, our Friesens’ guide, discusses the finer points of the cover with Jamis.
One side from a sheet off the Manover machine equals 24 pages in the book or 48 pages when you count the 24 pages printed on the back side.
I get to sign off on the cover, too.

DSC08814(1)-1There’s something to see at every turn in the plant.  Here’s the trimmer.  It slices through a stack of pages like a knife going through butter.  Watch your fingers!

What a great day this was!

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